Die Casting – complex structural component and powertrain moulds
With our combined expertise, we produce complex moulds for structural and powertrain components. From sustainable mould design to ready-to-cast moulds, we offer tailor-made solutions for renowned OEMs and global Tier 1 customers. Decades of experience, maximum precision and reliable processes set us apart.
A single point of contact, global presence and many years of expertise – our customers benefit from clear structures and direct communication. A central contact person coordinates all locations worldwide and accompanies you through all project phases – from the initial design review to series approval.
This ensures short decision-making processes, a high level of transparency and smooth implementation – regardless of where your mould is manufactured.
Central project coordination by experienced experts
Cross-location management
(Germany, Europe, China)
Full warranty and quality control from Dettingen
Seamless communication and project transparency
Automotive
Structural components
- Strut domes / Front shock tower
- Rear doors / Tailgates
- Roof parts
- C-pillars
- Battery housings
- Side- and Crossmember
Powertrain components
- Cylinder block
- Motor housing
- Transmission housing
- Oil pans
- Steering box
- Electric motor housing
Expertise from the component to the ready-to-cast mould
Schneider Form Die Casting provides a comprehensive service package: mould design, sprue and component optimisation, production of ready-to-cast moulds, and sampling support for prototypes through to large-scale production.
Design concept and construction
2- and 3-plate concepts, multi-slider solutions for demanding components
Component optimisation and sprue design
Ensuring castability, dimensional accuracy and cost-effectiveness
Temperature control and cooling concepts
For maximum mould service life and process stability
Customised solutions for aluminium die-cast components
Customised moulds for the most demanding requirements
Prototype and series concepts
Rapid transition solutions from prototype to series production
Project management
Planning, tracking and reporting
Manufacture of ready-to-cast die-casting moulds
Single and multiple cavity moulds (e.g. 2+2 cavity for suspension strut domes)
Sampling support
Technical support and guidance during initial production
Large tools
Moulds for DGM with 1,400 to 6,100 t clamping force; mould weights up to ≈100 t (giga casting infrastructure)
Schneider Form combines technological excellence, international implementation expertise and innovative process solutions in a single partner. With direct links to engineering, a global network and comprehensive service support, we ensure efficient, reliable and forward-looking projects.
Comprehensive service
Central point of contact, comprehensive support from enquiry to series production
Short turnaround times
Optimised processes, international network, in-house expertise
Low maintenance
You concentrate on your project, we’ll take care of the rest.
Innovation driver
Continuous technological advancement
International network
Locations in Germany, China and strong partners in Europe and China
Broad portfolio
Large tools, multi-slider and 2/3-plate moulds
Technologies that make the difference
Continuous technological development is the key to maximum precision, efficiency and process reliability. With our structured innovation management, we identify trends at an early stage, take customer requirements, relevant stakeholders and legal framework conditions into account, and translate them into forward-looking, production-ready solutions.
Giga Casting Infrastructure
Large tools up to approx. 100 t mould weight for demanding structural parts
Designed for large moulds. Material handling with lifting gear up to 60 tonnes per mould half. In-house machining on machines with up to 6 metres of travel. Trimming up to 80 tonnes + mould weight possible. Transport handling to the destination.
Temperature control and cooling strategies
Many years of expertise at Schneider Form
Verification through simulation and FEM calculation
Protection against mould filling, cooling and mechanical stress. Optimisation for process stability and repeatability.
Sustainability
Service-optimised tool concept
Life cycle costs optimised
Intelligent component and mould design for maximum process stability and mould service life. Digital integration for efficiency, traceability and predictive maintenance.
Customised solutions Die Casting
Tailor-made solutions for the most demanding customer requirements
Extensive experience in developing and constructing die-cast moulds. Component solutions for machine sizes with clamping forces ranging from 1,400 to 6,100 tonnes.
Prototype and series concepts
Rapid transition from prototype to series production with controlled quality
Cost-effective production of die-cast components using series moulds. Rapid die-casting mould realisation and implementation of findings from prototype production in series moulds.
Multi-slider solutions
Innovative designs for engine and gearbox housings
Powertrain components such as gearboxes and engine housings, e-mobility with battery frames for passenger cars and commercial vehicles.
Good timing is everything –
punctual and reliable
In many projects, customer deadlines are set in stone despite changes and delays – this is where you need a reliable partner who can deliver even on time-critical projects thanks to their structured approach and experience.
Standardised processes, our global network and transparent project management ensure that your mould is completed on time and to the highest quality.
Ongoing reporting gives you full control over every step.
Your project in the best hands
An experienced contact person is available for every project – competent, direct and reliable. From the initial enquiry through planning, production and sampling to series production: we are your central partner for die casting. Contact us – we will develop your die casting mould to a premium standard.
Ask our experts
Nicolas Danz
Head Business Unit
Die Casting
Location Dettingen, Germany
n.danz@schneider-form.de
Phone: +49 7021 8080-153
Mobile: +49 160 3878419
Bodo Richler
Business Unit Die Casting –
Project Management
Location Dettingen, Germany
b.richler@schneider-form.de
Phone: +49 7021 8080-277
Mobile: +49 172 4875956